Quickstart Guide

Overview

This manual serves as a comprehensive guide for setting up and operating the TK500v3 routers from Welotec. Please ensure you verify the model of your product and check that all components, including the power terminal and antenna, are present in the packaging. You will also need to obtain SIM cards from your local network provider.

All statements, information and recommendations contained within this manual are provided without any form of express or implied warranty.

Packing List

Each TK500v3 product comes with standard accessories, which may vary depending on the model purchased. Please inspect your product carefully upon receipt to ensure all components are included and in good condition. Should any items be missing or damaged, promptly contact the Welotec sales team for assistance.

Additionally, Welotec offers a range of optional accessories for the TK500v3. For a detailed list and further information on these options, please refer to the optional accessories catalog.

Packing List Overview

Item

Quantity

Details

TK500v3 Router

1

DIN-rail Mount

1

Pre-installed for DIN 35mm rail mounting

4G Antennas

2

Provides cellular connectivity

Wi-Fi Antennas

2

Enhances wireless signal strength

Ethernet Cable

1

For network connections

Power Adapter

1

12V DC output for router power supply

Installation

Installation Precautions:

  • Environmental Considerations: Ensure the installation environment meets the necessary conditions.

  • Location: Install the device in a location shielded from direct sunlight, extreme heat, and away from sources of strong electromagnetic interference to ensure optimal performance.

  • Connectivity Check: Verify that all necessary cables and connectors are available and suitable for your installation needs.

SIM card Installation

The TK500v3 is equipped to support dual nano SIM cards. To install your SIM card, use an appropriate tool to gently release the slim sled, then carefully place the SIM card into the slot.

Antenna Installation

Ensure you select the appropriate connector and antenna for the desired interface. Secure the antenna connection by rotating the metal union nut clockwise.

Internet Access

The TK500v3 supports three modes of Internet access: wired, cellular, and Wi-Fi.

By default, the TK500v3 is set to use the Cellular interface for Internet connectivity. Should you opt to use a different connection method, please deactivate the cellular connection under “Network > Cellular” in the settings. Failure to do so may cause the device’s watchdogs to initiate regular restarts after unsuccessful attempts to enable this connection.

Internet

Connecting to the Internet via Wired Connection

Step 1: Establishing the Connection

  • Connect the WAN port of your router to the public network.

  • Link one of the LAN ports to your computer.

  • Power on the router to initiate the network setup.

Step 2: Configuring Network Settings on Your Computer

To ensure your computer can communicate effectively with the router, configure its network settings to match the router’s IP scheme:

  • Automatic IP Configuration (Recommended): Set your PC to automatically obtain an IP address via DHCP. This is the simplest method as it allows the router to assign an IP address dynamically.

  • Manual IP Configuration: Alternatively, you can manually set an IP address for your PC. Choose an address from the range 192.168.2.2 to 192.168.2.254. Ensure the subnet mask is set to 255.255.255.0. While DNS Server and Gateway settings are optional, configuring them can enhance your network stability and performance, especially if the router serves as your primary online gateway.

    Internet

Step 3: Accessing the Router’s Configuration Interface

  • Open a web browser and enter the default IP address: 192.168.2.1.

  • Enter the username and password. If your browser warns that the connection is not private, this is likely due to the self-signed certificate on the device. Click on ‘Advanced’ to verify the IP address and proceed with the access.

    Internet Setup

Step 4: Configuring the WAN Port

Navigate to Network > WAN in the router’s menu to configure the WAN port. You have three options for obtaining an IP address:

  • Dynamic DHCP: Automatically obtain an IP address from a DHCP server.

    DHCP Setup

  • Static IP: Manually configure a static IP address.

    Static IP Setup

  • ADSL Dialup: Use ADSL for internet access. Please note that ADSL Dialup is a legacy feature and may not be tested.

    ADSL Setup

Step 5: Verify Connectivity

Check the connectivity of your network using the Ping Tool found under Tools > Ping. This will help ensure that your router is correctly configured and actively connected to the Internet.

Ping

SIM Card Internet Connection

Step 1: Installation

  • Insert a SIM card and attach the antennas to the router.

    Note: To prevent any data loss or damage to the router or SIM card, ensure the power cable is unplugged when inserting or removing SIM cards.

Step 2: Access Router Interface

  • Open a browser and navigate to the router’s web management interface.

Step 3: Configure Network

  • Navigate to “Network > Cellular” and set up a profile. The device defaults to cellular connectivity and should connect to the internet shortly. If connection issues arise, try disabling and restarting the dial-up process. For private network SIM cards, additional configuration of the APN parameter may be required.

    SIM Card Setup

Step 4: Verify Connection

  • Check the dial-up status in the ‘Status’ section. A successful connection is indicated by ‘Connected’, along with an IP address and other relevant parameters.

Wi-Fi Internet Setup

Step 1: Connection Setup

  • Attach the Wi-Fi antenna and connect your computer. Access the router’s web management interface.

Step 2: Configure Wi-Fi

  • Choose the Wi-Fi mode:

    • AP Mode (Default): The router serves as an access point, distributing Wi-Fi to other devices. Ensure the router has internet access via a wired or cellular connection before enabling AP mode. Set an SSID and choose an encryption method.

      WiFi AP Mode

    • STA Mode: The router connects to an existing Wi-Fi network to access the internet.

      • Switch to STA mode under “Network > Switch WLAN Mode” and reboot the router.

      • Use “Scan” to find and connect to available networks under “Network > WLAN Client”.

      • Save the configured Wi-Fi settings and check the connection status under “Status”.

      WiFi STA Mode

Factory Settings Restoration

Web Interface

  • Log into the web management interface, go to “System > Config Management”, and click “Restore default configuration.” Wait for the router to reboot, indicating that it has returned to factory settings.

    Web Factory Reset

Hardware Method

  • To reset via hardware:

    1. Press and hold the RESET button while powering on the router.

    2. Wait until the STAT LED starts flashing, then stays steady.

    3. Release the RESET button, press it again for 2 seconds when the LED starts flashing again.

    4. The router will reboot with factory default settings.

Configuration Management

  • Go to “System > Config Management”.

  • To import a configuration, click “Browse” under “Router Configuration”, select a file, and click “Import”.

  • To export the current settings, click “Backup running-config”.

Log and Diagnostic Records

Navigate to “Status > Log” in the router’s interface to access the system log. To save the logs, click the “Download Log File” button. Additionally, you can download diagnostic data by selecting “Download System Diagnosing Data.” This information is crucial for providing detailed context when seeking support from Welotec.

SMART EMS Integration

To integrate the router with your SMART EMS management system, go to “Application > SMART EMS” in the router’s settings. Here, you can configure the router to effectively communicate and operate within your SMART EMS environment, ensuring optimal management and monitoring capabilities.

Smart-EMS Configuration

Parameter

Description

Default Value

Smart-EMS

Centralized device management for OTA updates and configuration.

Server URL

URL and port for the SMART EMS server.

N/A

Username

Username for secure login via Digest Authentication.

N/A

Password

Password for secure login via Digest Authentication.

N/A

Contact Interval

Frequency of contact with SMART EMS in hours.

N/A

Send Running Config

Option to send the current configuration to SMART EMS.

Disabled

Write Startup

Save configurations received from SMART EMS as startup settings.

Disabled

LED-Indicator Guide for TK500v3

LED Indicator

Status Description

PWR (Power)

Off: No power / Steady Red: Power is ON

STAT (Status)

Off: System error / Flashing Green: System upgrading / Steady Green: System operational

WIFI

Off: Wi-Fi is disabled / Flashing Green: Wi-Fi is connecting / Steady Green: Wi-Fi is active

WAN

Off: Network is disconnected / Flashing Green: Attempting to connect / Steady Green: Connected to the network

Signal

Three Green Lights: Excellent signal strength (≥20) / Two Green Lights: Good signal (10-19) / One Green Light: Poor signal (≤9)